Building science

Concrete or metal: which one holds up in a hurricane?

This is the question we get asked more than any other, usually phrased as "is it concrete or is it one of those metal buildings." The honest answer is that the wall material is a smaller factor than most people assume. What decides whether a building survives a design-level wind event is the roof attachment, the opening protection, and whether the envelope stays sealed.

Excalibur Motor Condominiums4 min read

The Excalibur sign on the concrete-block end wall of Building 1, Fort Myers
The Excalibur sign on the concrete-block end wall of Building 1, Fort Myers

We are not going to tell you metal is bad or concrete is magic. We are going to walk through how each system is actually engineered, where each one is weakest, and why the door, not the wall, is usually the thing that decides the outcome.

What "170 mph" actually means

Engineered to a 170 mph ultimate design wind speed.

That number is not a sustained wind speed, and it is not the Saffir-Simpson category rating you hear on the news. It is a 3-second gust measured at 33 feet above open, flat ground (Exposure C), used as an input to a structural design equation, at a specified statistical recurrence interval. A Category 4 storm's sustained wind and a building's ultimate design wind speed are two different numbers measuring two different things, and conflating them is the single most common mistake in this conversation.

Pre-engineered metal vs. reinforced concrete

A pre-engineered metal building (PEMB) is a steel frame, columns and rigid rafters, clad in formed metal panels attached to horizontal girts. The frame carries the load; the panels are a skin, screwed down at a specified fastener spacing calculated to resist the design wind pressure at that particular wall zone (corners and eaves see higher suction than the middle of a wall). Done correctly, to the calculated fastener schedule, a PEMB is fully code-compliant at any design wind speed, including 170 mph. Done with the wrong screw pattern or the wrong gauge panel, it is not, and the failure mode is panels peeling back from the corners inward.

Reinforced concrete, tilt-wall panels or CMU block with vertical steel reinforcing and grout-filled cells, behaves differently. Mass and continuity mean the wall itself resists wind pressure and impact without depending on a fastener schedule to hold a thin skin in place. Filled and reinforced CMU cells tie the wall to the foundation and the roof structure as a continuous load path, which is the concept structural engineers call a "continuous load path" from roof to footing.

In practice: a correctly engineered building of either type meets the same code requirement, because the code sets the performance target and each material has an accepted engineering path to get there. Concrete gives you more margin for error in the field. Metal, done right, gives you a lighter, faster-to-build structure at the same rated performance.

Wall systems side by side

  • Wall system

    Pre-engineered metal building, Steel frame, girts, screwed metal panel skin

    CMU block (reinforced), Block with vertical rebar, grout-filled cells

    Reinforced concrete (tilt-wall), Cast or tilted concrete panel with rebar mat

  • Roof attachment

    Pre-engineered metal building, Screwed metal deck/panel to steel purlins, engineered fastener spacing

    CMU block (reinforced), Concrete or steel roof structure tied to bond beam

    Reinforced concrete (tilt-wall), Concrete or steel roof structure tied to continuous bond beam

  • Opening protection

    Pre-engineered metal building, Rated doors and impact glazing installed to the same wind zone as the wall

    CMU block (reinforced), Rated doors and impact glazing installed to the same wind zone as the wall

    Reinforced concrete (tilt-wall), Rated doors and impact glazing installed to the same wind zone as the wall

  • Debris resistance

    Pre-engineered metal building, Panel can dent or puncture; frame does not

    CMU block (reinforced), High, mass resists penetration

    Reinforced concrete (tilt-wall), Highest, mass and reinforcing resist penetration

  • Insulation / thermal behavior

    Pre-engineered metal building, Needs added insulation; can conduct heat without it

    CMU block (reinforced), Moderate thermal mass, slower temperature swing

    Reinforced concrete (tilt-wall), Highest thermal mass, slowest temperature swing

  • Typical lifespan

    Pre-engineered metal building, 40–60 years with maintained coatings and fasteners

    CMU block (reinforced), 75–100+ years

    Reinforced concrete (tilt-wall), 75–100+ years

This is the part of a building nobody photographs and everybody should ask about.

Roof uplift and why roofs peel from the edges

Wind does not push down on a roof, it pulls up. As air moves over a roof surface it accelerates, dropping pressure above the roof relative to inside the building, the same principle as an airplane wing. That suction, called uplift, is highest at roof corners and edges because that is where airflow separates and accelerates the most. This is why you almost never see a hurricane-damaged roof fail in the middle first; it starts at a corner or an eave, where fastener pull-out or a compromised deck seam gives way, and then peels inward.

A 60-mil TPO roof membrane is only as good as what it is mechanically fastened or fully adhered to underneath. The membrane sheds water; the deck attachment and the fastener pattern are what resist uplift. This is the part of a building nobody photographs and everybody should ask about.

The wall material did not fail; the opening did, and the physics took over from there.

The garage door is the largest opening, and the weak point

A 16-foot-wide, 14-foot-high door is the biggest hole in an otherwise closed envelope, and it is engineered and rated for the same design wind pressure as the walls around it, including large-missile impact requirements for wind-borne debris regions. That rating matters more than the wall material next to it, because in a design-level event the door sees the same suction and impact loading as the roof and walls, on a much larger unsupported span.

Here is the mechanism worth understanding: a building envelope is designed to stay sealed. If a garage door, a window, or any large opening fails, from missile impact, from a pressure spike, from age and poor maintenance on the hardware, outside air rushes in and the interior pressurizes. That internal pressure adds to the external suction already pulling up on the roof from outside. This is why so much storm damage footage shows a roof lifting off from the inside, after a door or window has already gone. The wall material did not fail; the opening did, and the physics took over from there.

That is also why we say plainly, and will keep saying: no building is invulnerable.

Aerial over the roof of Building 1 at Excalibur Motor Condominiums, Fort Myers, with a rooftop HVAC unit above every bay

What engineers and cautious owners ask

No. Ultimate design wind speed is a 3-second gust measured under specific engineering conditions, used in a structural design equation. It is not the Saffir-Simpson scale, which measures sustained wind speed differently and is a separate system entirely. Do not treat the two numbers as comparable.

Both can meet the same code-required performance target when engineered and built correctly. Concrete carries more inherent mass and continuity, which gives more margin for field error and higher debris resistance; a correctly engineered metal building meets the same wind rating through its frame, fastener schedule, and connections. The material matters less than the engineering and the quality of construction.

A large door is a big, thin, moving assembly spanning an opening that would otherwise be solid wall. It has to resist the same wind pressure and debris impact as the surrounding structure across a much larger unsupported area, with hardware and tracks that can wear or be damaged. Once it fails, outside air enters and pressurizes the building, adding to the uplift already pulling at the roof from outside.

Exposure C describes open terrain with scattered obstructions less than 30 feet tall, think flat land, not a dense urban core or a forest. It produces higher wind pressures at a given wind speed than a more sheltered exposure category, because there is less around the site to slow the wind down before it reaches the building. It is one of the specific inputs to the design wind pressure calculation.

The membrane itself sheds water; what resists wind uplift is the deck it is fastened or adhered to and the fastener pattern underneath, engineered to the same wind pressure zones as the rest of the roof. Roof performance in wind is a system, not a single material.

No, and we will not describe it that way. A structural wind rating is an engineered performance target for the building envelope; it does not eliminate risk in an extreme event.